Fully Automatic Ton Pack Stacking Machine
Category: Fully automatic quantitative weighing ton bag packaging machine system
winnie@mypackmachinery.com
- Product Description
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This integrated equipment achieves automated stacking and precise reshaping of ton bags, serving as the core shaping step prior to storage and transportation. The entire process requires no manual intervention; the shaping mechanism is driven by a servo electric cylinder system that automatically detects material height and intelligently adjusts shaping pressure, ensuring tight compaction and uniform bag geometry to prevent collapse or tilting during transit. The five-sided shaper is the mainstream configuration in the lithium-battery industry, while the six-sided shaper is suited for general industries with high-stacking requirements. The equipment is equipped with safety guardrails and forklift collision buffers, seamlessly integrates with upstream and downstream strapping and film-wrapping machines, and supports data interfacing with MES systems.
Product Categories
- Five-Sided Forming Machine (MY-WMZX1000): This machine uses electric cylinders to compress and shape ton bags on five sides—top and bottom, front and back, and left and right—resulting in a final package size of no more than 1.1 m × 1.1 m × 1.5 m. It is specifically designed for ton-bag packaging in the lithium-battery industry.
- Six-Sided Forming Machine (MY-LMZX1000): Building on the five-sided forming process, this machine adds bottom-side forming, enabling all-around compression on all six sides for superior forming results. It is ideally suited for high-tonnage, high-stacking applications in industries such as food and chemicals.
Technical Specifications
Project Five-Sided Forming Machine (MY-WMZX1000) Six-Sided Forming Machine (MY-LMZX1000) Plastic surgery methods Five-axis servo electric cylinder extrusion in up-down, front-back, and left-right directions Six-axis servo electric cylinder extrusion in up-down, front-back, left-right, and bottom directions Plastic surgery speed 20 tons/hour (for lithium batteries only) 22 tons per hour Post-Plastic Surgery Dimensions ≤1.1 m × 1.1 m × 1.5 m (lithium battery), customizable Fully customizable based on customer requirements. Payload >2000kg >2500kg Operating speed 15 m/min (frequency-conversion adjustable) 13 m/min (frequency-conversion adjustable) Forming mechanism Inovance Servo Electric Cylinder System Inovance Servo Electric Cylinder System Control Core Siemens S7-1200 PLC + Kunlun Tongtai 12-inch Touch Screen Siemens S7-1200 PLC + Kunlun Tongtai 12-inch Touch Screen Total power 7.5 kW 11 kW Air Source Requirements 0.6 MPa, air consumption 200 L/min 0.6 MPa, air consumption 300 L/min Main Material Carbon steel with powder coating; 304 stainless steel for parts in contact with materials. Carbon steel with powder coating; 304 stainless steel for parts in contact with materials. Security Configuration Carbon steel safety guard nets, forklift impact buffers, emergency stop switches With a five-sided forming machine + bottom anti-collision device Compatible bag size ≤1200×1200×1000mm ≤1200×1200×1000mm Overall weight ≥1000kg ≥1300kg Equipment footprint 3.0 m × 2.5 m × 2.0 m 3.5 m × 3.0 m × 2.2 m Basic Configuration
Servo electric cylinder system (Inovance), Siemens PLC, Kunshan Taida touch screen, 304 stainless steel forming and pressing plate, carbon steel powder-coated frame, variable-frequency conveyor motor, photoelectric height detection sensor, safety guardrail, forklift collision buffer, audio-visual alarm device, and PLC interlock interface.
Main Functions
- Automatic bag-creasing and shaping: precision extrusion using five- or six-axis electric cylinders ensures dense packing and a regular bag shape, preventing collapse during transportation.
- Intelligent Detection: The photoelectric switch automatically senses the height of the ton bag and intelligently adjusts the shaping pressure and stroke.
- Fully automated operation: seamlessly integrated with upstream and downstream equipment for automatic bag loading, shaping, and discharging, with no manual intervention required.
- Self-diagnosis of faults: Supports alarms for photoelectric height-sensing failure, conveyor timeout, emergency stop, and other conditions; alarm history is queryable to guide maintenance.
- Safety Protection: Equipped with safety guard nets, forklift collision buffers, and emergency stop switches to ensure operational and equipment safety.
- Adjustable parameters: The touchscreen allows setting shaping pressure, speed, and time to accommodate ton bags of different specifications.
- Data Integration: Plastic molding data is uploaded to the MES system in real time, enabling production traceability.
Application Industries
New energy lithium battery materials, chemical industry, food industry, and rubber and plastics industry (including automated stacking, shaping, and storage-and-transportation scenarios for ton bags).
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CONTACT INFORMATION
Phone: +86 510-88889998
Mobile phone: +86 15365289085
Email: winnie@mypackmachinery.com
Address: No. 21 Xijin Road, Xinwu District, Wuxi City, Jiangsu Province, China
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