Fully automatic batching and mixing integrated system

Fully automatic batching and mixing integrated system


An automated production line system that integrates material storage, automatic conveying, precise measurement, formula management, mixing and stirring, dust removal and environmental protection, and intelligent control. By integrating equipment such as pneumatic conveying, spiral metering, weight loss scales, belt scales, PLC control systems, etc., multiple materials can be loaded, proportioned, and mixed according to preset formulas, which are widely used in industries such as chemical, food, pharmaceutical, and new energy.

Product Description

Measurement Method

Weightless (weight-reducing)

Main applications:

- Processes requiring high precision in batch batching

- Situations where weight-adding mechanisms are inconvenient to install

- Requirements for continuous, uniform, and quantitative feeding

Weight-adding type

Main applications:

- Processes requiring relatively low precision in batch batching

We professionally provide automatic weighing and batching systems, primarily used for multi-component continuous and intermittent batching processes. Applicable materials include granular materials, flake materials, powders, and liquids.

Material Conveying Methods

Spirals, belts, and vibrations have extensive experience in improving the flowability of powder materials.

Accuracy, Speed

The batching accuracy is better than 0.2%, and the speed needs to be determined based on the customer's actual needs and accuracy requirements.

Control System

The PLC-based control system can achieve a feeding speed range of 1:20 and can be freely interlocked with external feeding equipment, mixing equipment, etc. The system has good openness and spare parts are readily available in the market.

Application

- Batch mixing and batching of powders and granules for the daily chemical industry

- Batch mixing and batching of powders for the sealant industry

- Batch mixing and batching of magnetic material powders

- Continuous quantitative feeding of powders and granules for the rubber and plastics industry

Serve

- Design, manufacture, and installation of silos, hoppers, and steel structure platforms

- Design, assembly, installation, and commissioning of weighing and batching control systems

Operation and Display

- Industrial-grade touchscreen or PC

- Intuitive process diagrams and a graphical Chinese interface

- Freely set weighing and batching parameters, and freely set batching order

- Abundant alarms for easy fault detection and troubleshooting

- Comprehensive reports for easy data statistics and analysis

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