Fully automatic quantitative weighing ton bag packaging machine system

Fully automatic quantitative weighing ton bag packaging machine system


We provide a one-stop solution for material feeding, weighing and packaging, re inspection and transportation, vacuum sealing, stacking and shaping, tape wrapping, transportation, and warehousing. Realize intelligent and unmanned operation of packaging for different materials such as powder and granules.
Customization is supported based on material characteristics!

Product Description

 

Satisfied Packing is committed to providing one-stop automated solutions for industries such as new energy lithium battery materials, chemicals, food, and pharmaceuticals, encompassing material metering, packaging, conveying, testing, and subsequent palletizing, wrapping, and strapping. Our fully automated ton bag packaging line can provide customized packaging solutions for materials with different characteristics, such as powders and granules, achieving intelligent and unmanned operation of the production process. The line covers the entire process from material storage, quantitative feeding, weighing and packaging, to vacuum sealing, stacking and shaping, strapping and wrapping, intelligent transfer, and automated warehousing. All equipment is designed with high precision, high speed, and high stability as its core features, emphasizing dust prevention and low gas content. It supports modular combination, automated linkage, and MES/DCS system integration. It is especially customized for ultrafine powder materials such as lithium iron phosphate and graphite in the lithium battery industry, achieving intelligent and unmanned operation of the production process and helping enterprises reduce costs and increase efficiency.

Core Advantages

  1. Fully Automated Process: From material storage, feeding, packaging, re-inspection, and sealing, to stacking, strapping, wrapping, labeling, transfer, and warehousing, the entire process requires no manual intervention, significantly reducing labor costs and improving production efficiency.
  2. High-Precision Customization: Primarily featuring bottom-feed weighing, core components are sourced from leading international brands such as Mettler Toledo and Siemens, achieving a weighing accuracy of ±0.05%. Specialized models for ultrafine powder in the lithium battery industry are designed with degassing, copper-zinc-free, and dust-proof features, adaptable to different material characteristics and industry requirements.
  3. Modular and Flexible Combination: All equipment is modularly designed, allowing for flexible combinations based on customer capacity, workshop layout, and process requirements, balancing versatility and customization.
  4. Full System Data Integration: All equipment series is pre-configured for MES/DCS/ERP/WMS support. Communication interfaces enable real-time uploading and remote control of production, packaging, and warehousing data, supporting end-to-end product traceability.
  5. High safety and reliability: Equipped with comprehensive fault self-diagnosis, audible and visual alarms, emergency stop switches, and safety protection nets, core components are of stable quality, the entire machine is guaranteed for 12-24 months, and lifetime maintenance ensures long-term stable operation.
  6. Multi-industry coverage: Meets the high-purity, high-precision, and low-gas-content packaging requirements of new energy lithium battery materials, and is also compatible with general packaging standards in the food, pharmaceutical, chemical, and rubber and plastics industries, achieving a single solution suitable for multiple industries.

Customized Services

We can provide one-stop customized solutions based on customers' material characteristics (powder / ultrafine powder / granules / lumps), production capacity requirements, workshop layout, and industry standards. These solutions cover the entire process from solution design, equipment production, on-site installation, commissioning and training, to after-sales maintenance. We also provide lifetime technical support and spare parts supply to ensure the long-term stable operation of the production line.

Core Equipment Selection Guide

Selection Dimensions Selection Logic Adapter Devices Adapted Scenarios
Material properties High-gas-content powders (such as lithium-ion battery cathode materials) Degassing packaging machine + vacuum heat sealing machine Lithium iron phosphate, graphite powder and other loose materials
Ultrafine powders (such as solid electrolytes) Vertical spiral packaging machine + two-stage filter dust collector Ultrafine powders with a density of ≤10 micrometers
Large particles / mixtures Large and small arc gate feeding packaging machine Chemical granules - powder mixtures, building materials
Toxic/Flammable/Explosive Powder Star-shaped feeder ton bag packaging machine (explosion-proof model) Hazardous chemical powders, flammable and explosive lithium battery materials
Capacity demand Small production capacity (<10 packs/hour) Simple packaging machine (direct drop/gravity feeding) Small workshops, low production demand
Medium capacity (10-20 packs/hour) Vertical spiral packaging machine Large packaging demand for conventional chemicals and food
High production capacity (>20 packs/hour) Large and small spiral packaging machines Packaging for lithium batteries and bulk chemical materials
Industry standards lithium battery industry Copper- and zinc-free customized equipment Lithium iron phosphate, lithium battery positive/negative electrode materials
Food/Pharmaceutical Industry 316L stainless steel + sanitary sealing equipment Food powders and pharmaceutical raw materials
Chemical explosion protection scenarios Explosion-proof equipment (rotary feeder / dust collector) Explosion-proof workshops and packaging of hazardous chemicals

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