PRODUCTS CENTER
Zimbabwe Automatic Bulk Bag Degassing Packing Machine
winnie@mypackmachinery.com
Product Description
The degassing packaging machine is a specialized equipment designed for high-air-content, fluffy powders. It is available in two configurations: vertical-screw degassing and horizontal-screw degassing. By integrating screw feeding with mechanical or vacuum-based degassing, this machine effectively removes entrapped air from the material, increases bulk density, and prevents ton bags from bulging or collapsing during transport. It is a core solution for packaging high-air-content powders in the lithium-battery and chemical industries.
The horizontal screw degassing packaging machine features a triple-degassing system comprising large- and small-diameter horizontal screw feeding, mechanical extrusion degassing, and vacuum-assisted degassing. After coarse feeding by the large screw, the material is mechanically compressed by an extrusion plate to expel most of the entrapped air; during fine feeding by the small screw, a vacuum system removes any remaining air. Finally, strong bottom vibration combined with cylinder-driven bag-shaking compaction ensures superior degassing performance compared with vertical-screw models, making it ideal for ultra-high-air-content, highly fluffy powder materials. The equipment emphasizes gravimetric weighing and metering, and comes standard with air-bag bag clamping, automatic hook release, dual dust collectors, and a triple-degassing system. The lithium-battery-specific version is tailored for core lithium-battery materials such as lithium iron phosphate and graphite powder, producing densely packed ton bags that can be directly stacked and palletized, fully compatible with automated packaging lines.
Technical Specifications
|
Parameter item |
MY-SXT-500 (500 kg/bag) |
Lithium-ion battery-specific model MY-SXT-LD (500 kg/bag) |
|---|---|---|
|
Package weight |
500 kg / bag |
500 kg per bag (for lithium batteries only) |
|
Packaging accuracy |
±150 g (to be weighed) |
≤150 g (weighed using a Mettler Toledo balance) |
|
Packaging speed |
≥6 packs/hour |
≥5 packs/hour (triple degassing) |
|
Feeding + Degassing Method |
Large- and small-scale helical feeding + mechanical extrusion + vacuum degassing + mechanical vibration compaction |
Large- and small-scale horizontal helical anti-sticking feeding + mechanical extrusion + vacuum degassing (316L sintered mesh) + mechanical vibration compaction |
|
Measurement method |
Hereinafter referred to as “weighing” (main feature, standard configuration) |
Weighing (main product: METTLER TOLEDO C3 sensor + instrument) |
|
Bag-clamping method |
Airbag clamp bag (standard, large diameter) |
Airbag clamp bag (standard configuration, no copper-zinc, large diameter) |
|
Decoupling methods |
Automatic uncoupling (standard, high thrust) |
Automatic decoupling (standard configuration, PTFE gasket isolation, high thrust) |
|
Degree of vacuum |
≤-0.08 MPa (negative-pressure degassing, adjustable) |
≤-0.09 MPa (negative-pressure degassing, adjustable) |
|
Bulk density increase |
40%-50% |
50%-60% (for lithium-ion battery powders only) |
|
Material Requirements |
Contact materials: 304 stainless steel; extrusion/degassing components: 316L |
Entire unit constructed from 304 stainless steel; material-contact surfaces coated with 0.3 mm ETFE; extrusion/degassing components made from 316L stainless steel. |
|
Protection Requirements |
Fully sealed dustproof + leak-proof |
Exposed components are prohibited from containing copper or zinc; no magnetic impurities are allowed; fully sealed to prevent powder or gas leakage. |
|
Dust Removal Configuration |
Dual High-Precision Pulse Dust Collector (Standard Configuration) |
Dual-high-precision pulse dust collector (standard configuration, filtration accuracy of 0.1 μm) |
|
Power supply |
380V 50Hz, three-phase five-wire system |
380V 50Hz, three-phase five-wire system |
|
Total power |
10 kW (including feeding / degassing / dust removal) |
15 kW (including feeding, degassing, dust removal, sampling, and material replenishment) |
|
Air source |
0.4–0.6 MPa, air consumption ≤ 0.5 m³/min |
0.4–0.6 MPa, air consumption ≤ 0.6 m³/min |
|
Communication Interface |
Reserved DCS/MES interface (optional) |
Standard DCS/MES interface for real-time data upload and traceability across the entire process. |
|
Compatible bag size |
≥900×900×800mm |
≥900×900×800 mm (suitable for lithium-ion battery cathode materials) |
|
Lithium-ion Battery-Specific Characteristics (New) |
/ |
Copper- and zinc-free material, 0.3 mm ETFE coating, air content controlled to below 3%. |
|
Overall weight |
≥1300kg |
≥1600kg |
|
Equipment footprint |
3.5 m × 2.5 m × 3.8 m |
3.8 m × 2.7 m × 4.0 m |
Application Industries
New energy lithium battery materials (lithium iron phosphate, ferrous phosphate, graphite powder, and cathode/anode materials for lithium-ion batteries); chemical industry (carbon powder, pigment powder, foaming powder, and other high-gas-content powders); rubber and plastics industry (foamed rubber and plastic powders, lightweight fillers).
CONTACT INFORMATION
Phone: +86 510-88889998
Mobile phone: +86 15365289085
Email: winnie@mypackmachinery.com
Address: No. 21 Xijin Road, Xinwu District, Wuxi City, Jiangsu Province, China
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