PRODUCTS CENTER


Saudi Arabia FIBC / Bulk Bag Smart Warehouse Solution

An intelligent warehousing solution integrated with fully automated ton-bag packaging lines and RGV transfer systems enables automated inbound handling, high-rack storage, and precise outbound picking of packaged finished products. By leveraging high-rack shelving, this solution significantly boosts warehouse space utilization in production areas. Equipped with stacker cranes, AGV carts, and a warehouse management system, it delivers end-to-end, integrated smart management across the entire production–storage value chain. The solution is tailored to meet the diverse warehousing needs of industries such as lithium batteries, chemicals, and food, operating fully automatically with no manual intervention to enhance both warehousing efficiency and management accuracy.

winnie@mypackmachinery.com

Product Description

An intelligent warehousing solution integrated with fully automated ton-bag packaging lines and RGV transfer systems enables automated inbound handling, high-rack storage, and precise outbound picking of packaged finished products. By leveraging high-rack shelving, this solution significantly boosts warehouse space utilization. Equipped with stacker cranes, AGVs, and a Warehouse Management System (WMS), it seamlessly interfaces with MES and DCS systems to achieve integrated, intelligent management of production and warehousing. Customizable configurations include ambient-temperature warehouses and temperature- and humidity-controlled warehouses tailored to the specific requirements of industries such as lithium batteries, chemicals, and food. The entire operation is fully automated with no manual intervention, enhancing both warehousing efficiency and management accuracy.

Technical Parameters (Customized Core Parameters)

ProjectStandard custom parameters (adjustable as needed)
Shelf TypeBeam-type high-rise racking, compatible with standard Chuan- and Tian-shaped pallets.
Storage height5–20 m (designed according to the actual workshop height)
Stacker ParametersTravel speed: 100 m/min; lifting speed: 20 m/min; fork travel speed: 10 m/min.
Warehouse Management SystemWMS intelligent warehouse management system, supporting integration with MES/DCS
Interfacing deviceRGV transfer system, AGV carts, and forklifts (for emergency use)
Storage capacity500–10,000 tons (calculated based on 1,000㎡ of storage area)
Shelf materialQ235B carbon steel (powder-coated for rust prevention)
Control MethodFully automatic PLC control + on-site manual control (for emergencies)
Power Requirements380V 50Hz, three-phase five-wire system
Compatible bag size≤1200×1200×1500 mm (including pallet)
Single-support load-bearing≤2500 kg (including pallet + ton bag)
Total equipment weight500-pallet warehouse: ≥10 tons; 1,000-pallet warehouse: ≥20 tons
Equipment footprintCustomized based on storage capacity (approximately 500㎡ for a 1,000-pallet warehouse)

Basic Configuration

High-level beam-type racking, intelligent stacker cranes, AGV transfer carts, WMS warehouse management system, cargo inspection sensors, inbound/outbound conveyor lines, PLC central control module, MES/DCS integration module, field operation panels, and emergency stop alarm systems.

Main Functions

  • High-rise intelligent storage: high-rack shelving significantly enhances warehouse space utilization and reduces workshop footprint.
  • Automated inbound and outbound logistics: Integrated with RGVs/AGVs for fully automated, precise inbound and outbound handling of ton-bag finished products, eliminating the need for manual intervention.
  • Intelligent Warehouse Management: The WMS system provides real-time inventory monitoring, supports inventory inquiries, batch management, and outbound scheduling, thereby achieving precise warehouse operations.
  • Integrated Production and Warehousing: Seamless integration with MES/DCS systems enables real-time data exchange between production and warehouse operations, realizing end-to-end intelligent management.
  • Customized design: We can design ambient-temperature warehouses and constant-temperature/humidity warehouses to meet the storage requirements of materials across different industries.
  • Emergency Operation: Equipped with an on-site manual control module, enabling manual operation in the event of a sudden failure to ensure continued warehouse operations.
  • Inventory Traceability: Real-time recording of the inbound, outbound, and storage location for each palletized ton bag, supporting end-to-end product traceability.

Application Industries

New energy lithium battery materials, chemical industry, food industry, and rubber and plastics industry (intelligent warehousing and refined management scenarios for large-tonnage, high-volume materials)